Keywords: PLG series disc continuous dryer, disc continuous dryer, disc dryer
Category: Drying equipment series
Product overview: Disc continuous dryer is a highly efficient conductive continuous drying equipment. Its unique structure and working principle determine that it has the characteristics of high thermal efficiency, low energy consumption, small footprint, simple configuration, convenient operation and control, and good operating environment. It is widely used in chemicals, medicine, pesticides, food, feed, and agriculture. Drying operations in industries such as by-product processing.
product description
Tray type continuous dryer is a highly efficient conduction type continuous drying equipment. Its unique structure and working principle determine that it has the characteristics of high thermal efficiency, low energy consumption, small footprint, simple configuration, convenient operation and control, and good operating environment. It is widely used in chemicals, medicine, pesticides, food, feed, and agriculture. Drying operations in industries such as by-product processing. It is well received in practice in various industries. Now it produces three types of atmospheric pressure, airtight, vacuum, 1200, 1500, 2200, 3000 four types, A (carbon steel), B (stainless steel in contact with materials), C (on the basis of B, add steam pipes) The road, main shaft and bracket are made of stainless steel, and the cylinder and cover are lined with stainless steel). Three kinds of materials, a drying area of 4～180m 2, a total of hundreds of models of series products, and can provide a variety of auxiliary equipment to meet the needs of users for drying various materials.
working principle
Wet materials are continuously added to the upper layer drying plate of the dryer from the feeder, and the rake arm with rake blades rotates so that the rake arm rotates so that the rake leaves continuously turn over the material. The material flows through the surface of the drying plate along an exponential spiral. The material on the small drying plate is moved to the outer edge and falls on the outer edge to the outer edge of the large drying plate below. On the large drying plate, the material moves in and falls from the middle. The material opening falls into the following small drying plate. The large and small drying trays are arranged alternately up and down, so that the material can continuously flow through the entire dryer. A heating medium is introduced into the hollow drying plate. The heating medium is in the form of saturated steam, hot water and heat-conducting oil. The heating medium enters from one end of the drying plate and exits from the other end. Dried materials fall from the bottom drying plate to the bottom of the shell, and then are moved to the discharge port by the harrows for discharge. The moisture escapes from the material and is discharged through the moisture discharge port provided on the top cover, and the moisture of the vacuum type disc dryer is discharged from the vacuum pump port provided on the top cover. The dry materials discharged from the bottom layer can be directly packaged. By adding finned heater, solvent recovery condenser, bag filter, dry material backmixing mechanism, induced draft fan and other auxiliary equipment, it can improve its drying production capacity. Dry paste and heat sensitive materials can be easily recovered Solvent, and can perform pyrolysis and reaction operations.
Performance characteristics
(1) Easy regulation and strong applicability
◎By adjusting the thickness of the material layer, the rotation speed of the main shaft, the number of harrow arms, the type and size of the harrow blades, the drying process can be achieved better.
◎Each layer of the drying tray can be heated or cooled by heating or cooling the material through the heating or cooling medium separately, and the temperature control of the material is accurate and easy.
◎The residence time of materials can be adjusted accurately.
◎Single flow direction of materials, no back-mixing phenomenon, uniform drying, stable quality, no need for re-mixing.
(2) Simple and easy operation
◎The driving and stopping operation of the dryer is very simple.
◎After stopping the feed, the transporting material dirt rake leaves can quickly empty the material in the dryer.
◎Through the special sight glass of the large inspection door, the inside of the equipment can be carefully cleaned and observed.
(3) Low energy consumption
◎The material layer is very thin, the spindle speed is low, the power required by the material conveying system is small, and the power consumption is low.
◎Drying by conduction heat, high thermal efficiency and low energy consumption.
(4) The operating environment is good, the solvent can be recycled, and the dust emission meets the requirements
◎Normal pressure type: Due to the low air velocity in the equipment and the humidity distribution in the equipment, it is difficult for dust to float to the top of the equipment, so the exhaust gas from the top moisture exhaust port contains almost no dust.
◎Closed type: equipped with solvent recovery device, which can easily recover the organic solvent in the wet gas. The solvent recovery device is simple and the recovery rate is high. For flammable, explosive, toxic and easily oxidized materials, nitrogen can be used as a moisture-carrying gas for closed-circuit circulation to make it safe to operate. It is especially suitable for drying flammable, explosive and toxic materials.
◎Vacuum type: A disc dryer operated under vacuum, especially suitable for drying heat-sensitive materials.
(5) Convenient installation and small floor space
(6) ◎The dryer leaves the factory as a whole and is transported as a whole. It only needs to be hoisted in place, and the installation and positioning are very easy.
◎Due to the layered arrangement and vertical installation of the drying plate, even if the drying area is large, the floor space is small.
Technical characteristics
(1) Drying plate
◎Design pressure: Generally 0.4MPa, the upper limit can reach 1.6MPa.
◎Working pressure: Generally ≤0.4MPa, the upper limit can reach 1.6MPa.
◎Heating medium: steam, hot water, heat-conducting oil, hot water heating at 100℃, 100℃～150℃ saturated steam or superheated steam ≤0.4MPa, 150℃～320℃ heat-conducting oil For heating, electricity, heat-conducting oil, molten salt, etc. can be used for heating above 320°C.
(2) Material delivery system
◎Spindle speed: 1-10 rpm, electromagnetic or frequency conversion stepless speed regulation.
◎Rake arms: There are 2-8 rake arms fixed on the main shaft on each drying plate.
◎Rake leaves: hinged on the rake arm, can keep in contact with the surface of the disk floating up and down, there are many forms.
◎Rolling: For materials that are easy to agglomerate and need to be crushed, adding rollers at appropriate positions can enhance the heat transfer and drying process.
(3) The shell has three types: normal pressure, airtight, and vacuum
◎Atmospheric pressure type: cylinder or octagonal prism type, with integral and split structure. The main pipeline of the heating medium inlet and outlet can be inside the shell or outside the shell.
◎Closed type: cylindrical shell, can withstand 5Kpa internal pressure, heating medium inlet and outlet main pipeline can be inside or outside the shell.
◎Vacuum type: cylindrical shell, the design pressure is 0.1Mpa, the main pipeline of heating medium inlet and outlet is in the shell.
(4) Air heater Generally used in the case of large evaporation to enhance drying efficiency.
Adapt to materials
Drying Pyrolysis Combustion Cooling Reaction Sublimation
Organic chemical products, inorganic chemical products, medicine, food, feed, fertilizer
| Specifications | Outside diameter mm | Height mm | Drying area m2 | Power Kw |
| 1200/4 | Φ1850 | 2718 | 3.3 | 1 |
| 1200/6 | 3138 | 4.9 | ||
| 1200/8 | 3558 | 6.6 | 1.5 | |
| 1200/10 | 3978 | 8.2 | ||
| 1200/12 | 4398 | 9.9 | 2.2 | |
| 1500/6 | Φ2100 | 3022 | 8.0 | |
| 1500/8 | 3442 | 10.7 | ||
| 1500/10 | 3862 | 13.4 | ||
| 1500/12 | 4282 | 16.1 | 3.0 | |
| 1500/14 | 4702 | 18.8 | ||
| 1500/16 | 5122 | 21.5 | ||
| 2200/6 | Φ2900 | 3319 | 18.5 | |
| 2200/8 | 3739 | 24.6 | ||
| 2200/10 | 4159 | 30.8 | 4.0 | |
| 2200/12 | 4579 | 36.9 | ||
| 2200/14 | 4999 | 43.1 | 5.5 | |
| 2200/16 | 5419 | 19.3 | ||
| 2200/18 | 5839 | 55.4 | 7.5 | |
| 2200/20 | 6259 | 61.6 | ||
| 2200/22 | 6679 | 67.7 | 11 | |
| 2200/24 | 7099 | 73.9 | ||
| 2200/26 | 7519 | 80.0 |
| Specifications | Outside diameter mm | Height mm | Drying area m2 | Power Kw |
| 2500/6 | Φ3150 | 3319 | 26.3 | 4 |
| 2500/8 | 3739 | 35 | ||
| 2500/10 | 4159 | 43.8 | 5.5 | |
| 2500/12 | 4579 | 52.5 | ||
| 2500/14 | 4999 | 61.3 | 7.5 | |
| 2500/16 | 5419 | 70 | ||
| 2500/18 | 5839 | 78.8 | 11 | |
| 2500/20 | 6259 | 87.5 | ||
| 2500/22 | 6679 | 96.3 | ||
| 2500/24 | 7099 | 105 | 13 | |
| 2500/26 | 7519 | 113.8 | ||
| 3000/8 | Φ3800 | 4050 | 48 | 11 |
| 3000/10 | 4650 | 60 | ||
| 3000/12 | 5250 | 72 | ||
| 3000/14 | 5850 | 84 | ||
| 3000/16 | 6450 | 96 | ||
| 3000/18 | 7050 | 108 | 13 | |
| 3000/20 | 7650 | 120 | ||
| 3000/22 | 8250 | 132 | ||
| 3000/24 | 8850 | 144 | ||
| 3000/26 | 9450 | 156 | 15 | |
| 3000/28 | 10050 | 168 |
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